In today's competitive market, from online orders to retail shelves, corrugated boxes are in demand. The Custom Boxes craft custom corrugated boxes with a lot of benefits. They are durable, affordable, and customisable. 

In this article, we'll explore everything about corrugated boxes. We'll discuss their structure and designs. We'll also explore their benefits for modern packaging. Let's start;

Composition Of Corrugated Boxes

To learn about the details of corrugated boxes, first of all, let's explore the material from which they are formed.

Corrugated boxes are a type of custom packaging made from corrugated material.

Structure 

Corrugated material has a wavy inner layer. This inner layer is between two flat linerboards. The wavy middle layer is protective, durable and flexible. These features make these boxes stronger than regular cardboard.

Difference Between Corrugated and Cardboard 

Cardboard is a single-layer material. They are perfect for lightweight materials. Corrugated boxes are multi-layered. They are stronger to carry heavier objects during shipping and storage. 

Main Layers Of Corrugated Boxes 

It consists of three main layers

Outer Liner 

This is the outermost surface which is smooth in nature. Its surface is perfect for printing and provides strength.

Fluting 

This is the middle layer which is wavy in nature. This can absorb shock. 

Inner Liner 

The inner layer is supportive in nature. This provides support to the middle wavy layer. 

Combine the Working Of These Layers

The three layers mentioned above combine to form a strong and rigid box. 

Fluting in Corrugated Boxes

The Custom Boxes offer custom corrugated boxes with different fluting types. Different fluting layer gives different levels of cushioning materials and protection:

A flute:

The Custom Boxes use A-flute custom corrugated boxes. They offer exceptional strength. They are commonly used to pack fragile items.

B-Flute: 

The Custom Boxes offer B-flute to design corrugated boxes. They provide resistance. They are perfect for die-cut designs.

C-Flute: 

C flute boxes are used to make custom corrugated boxes. They are commonly used in shipping.

E-Flute: 

These are lightweight as they are thin. They are used for 

Thin and lightweight, used for retail packaging.

F-Flute:

They are thinner than other flutes. They are perfect for printing high-quality graphics. 

Reasons Why Corrugated Boxes Are So Strong

The Custom Boxes designs corrugated boxes. Their strength depends on fluted designs. 

They are also made to use high-quality Kraft paper. This makes them more durable. Lamination or water-resistant coatings are also offered by us.

Advantages of Using Corrugated Boxes

Corrugated boxes are ideal for all kinds of businesses. Their benefits are given below;

Lightweight Yet Strong

The Custom Boxes designs corrugated boxes that are lightweight. This reduces shipping costs. But they are also strong enough to protect heavy objects.

Customisable

The Custom Boxes offer corrugated boxes with customised options. You are free to choose box colours, sizes or shapes. We also offer unique logos, vibrant colours. Other branding elements are also available. 

Special  Protection

Custom corrugated boxes provide special protection to your products. They prevent products from damage, pressure and vibrations. Delicate items are shipped in corrugated boxes due to their sturdy nature. 

Environmentally Friendly

The Custom Boxes crafts Custom corrugated boxes, which are eco-friendly in nature. Businesses now select corrugated boxes wholesale to protect the planet. Eco-conscious customers are also attracted towards these boxes.

Cost-Effective

Corrugated boxes wholesale are affordable compared to other packaging. 

Easy to Store and Transport

Custom corrugated boxes are easy to fold into flat shapes when not in use. They save space. This is easy to assemble and store.

Common Uses of Corrugated Boxes

The Custom Boxes designs custom corrugated boxes, which are commonly used in the following businesses.

Shipping and Delivery

For online shipping, custom corrugated boxes are perfect. They give extra protection to delicate products. They reduce the risk of damage. 

Food and Beverage Packaging

The Custom Boxes designs custom corrugated boxes to transport food like vegetables or fruits and other beverages. These boxes keep products safe and fresh. 

Display Packaging 

For display packaging, Custom Boxes offers corrugated boxes. Unique logos and designs are added to make them eye-catching.

Electronics

The Custom Boxes crafts custom corrugated boxes to protect fragile electronic products. For example, TVs, LEDs or laptops. 

Custom Corrugated Boxes: A Branding Tool

Today's competitive market focuses on branding. Customers are also attracted towards branded items. The Custom Boxes offer custom corrugated boxes of an exclusive nature. They give protection to your products. Brand recognition is also enhanced by this packaging. Our well-designed, customised corrugated boxes make unboxing moments more precious and memorable. This leads to impulse buying. 

Corrugated Box Manufacturing Process

The Custom Boxes follow the given steps to manufacture custom corrugated boxes. 

Pulping

First of all, a pulping method is used to convert wood into Kraft paper.

Corrugating

Then the middle layer is shaped into a wavy texture.

Lamination

There are two linerboards glued between them, and they are fluted paper. 

Cutting and Creasing

The Custom Boxes then cut them into box shapes.

Printing

The Custom Boxes are fully customised corrugated boxes with high-quality printing. Brands are allowed to choose unique logos, brand names or other information to be printed on these boxes.

Folding and Gluing

After printing, we folded the boxes. They are glued into proper shape.

Corrugated Box Grades and Testing

The Custom Boxes care about customers. We never compromise on quality. Our custom corrugated boxes are properly tested to ensure they meet required standards. 

• Mullen Test
• Edge Crush Test 
• Flat Crush Test

Types of Corrugated Boxes

Custom Boxes designs many types of corrugated boxes based on structure and use. Let's discuss here;

Regular Slotted Container

This is one of the most common types. Flaps are of the same length. These flaps are met in the centre.

Full Overlap 

The outer flaps completely overlap, offering extra strength and protection.

Telescopic Boxes

These are designed with two pieces. One is top and the other is bottom. They both slide over each other. They are perfect for the storage of products for the long term.

Die-Cut Boxes

Die-cut corrugated boxes are for display and promotional packaging.

Trends in Corrugated Packaging

The Custom Boxes crafts custom corrugated boxes according to trends in 2025. Let's discuss some trends;

• Sustainability
• Digital Printing
• Smart Packaging
• Minimalist Designs

Conclusion

Custom corrugated boxes are a smart choice for brands. They are cost-effective, flexible and affordable. They are durable and more strong as compared to other cardboard boxes. They consist of three layers. These layers provide extra protection to delicate products. The Custom Boxes also offer eco-friendly custom corrugated packaging solutions. This attracts eco-conscious customers.

Our customisable designs make boxes perfect for modern businesses. Our custom corrugated boxes are perfect for shipping and storage of products. Custom corrugated boxes wholesale reduce the cost per box. 

Order from The Custom Boxes, more reliable, affordable, sustainable and versatile.